Woven labels play an important role in the apparel, textile and home furnishing industries due to their unique aesthetics and durability. These labels are produced by weaving yarns (warp and weft) into various patterns, designs or logos using specialized weaving machines. This fine weaving technique not only gives the label a unique look but also ensures its quality.
Woven label material selection
In the production of woven labels, 100% recycled polyester is often selected as the material. This material is favored for its durability and softness, and has the characteristics of wrinkle resistance and shape retention. This is essential to ensure that important information on clothing labels can remain clear and readable. In addition, some high-end brand labels, woven labels with logos, and jacquard size labels are all OEKO-TEX® Standard 100 certified, ensuring the environmental protection and safety of the products.
Design and Weaving
The design and weaving process of woven labels requires precise techniques and specialized equipment. Customers can upload designs as raster files or vector graphics, which are then matched to the specifications of the weaving machine through a digital graphics program. Once the design is adjusted, the appropriate yarn is selected, and the worker positions the thread on the loom to start the weaving process. The precision mechanism of the weaving machine is able to weave the thread in a precise pattern to create the desired design.
Production of sewn labels
For labels that need to be sewn onto fabric, a special machine is used to cut the woven strips into the required size and seal the edges with heat cutting to prevent unraveling. If the label design includes folds, such as the Manhattan fold, a special folding machine is used to fold them neatly.
Production of Iron-On Labels
For labels that require ironing, the production process is slightly different. First, a layer of adhesive is applied to the back of the label, which can be a thermoplastic glue or a special coating material. After the adhesive dries, a laser machine is used to accurately cut individual labels from the large sheet of fabric.
Quality Control
Before the labels are shipped, strict manual quality control is carried out. Inspectors check the design, surface treatment, cutting and folding of each label to ensure there are no defects. Any problems are immediately addressed to ensure the high standards of the labels.
Cost Considerations
The cost of woven labels is affected by a variety of factors, including material selection, design complexity, color variety, order quantity and size, as well as quality standards and certifications. More complex designs or special weaving techniques may increase production time and resources, which will affect costs. However, larger order volumes can achieve lower unit costs because fixed costs can be spread over more labels.
Packaging and Shipping
Once production is completed, the labels are carefully packaged to ensure that they reach the customer in the best condition. In the packaging process, try to avoid unnecessary plastic packaging and use sturdy recycled cardboard and paper envelopes to support environmental protection.
The production technology of woven label has evolved from manually operated shuttle looms to automated high-speed weaving machines, which not only improves production speed and efficiency, but also makes the labels more delicate and durable. Although printed labels are popular for their versatility, high-quality woven labels are still the first choice for many high-end designers because they can match the exquisite craftsmanship and unique brand identity of the clothing. While pursuing speed, efficiency and quality, environmental protection and sustainable production processes have also received more and more attention.
