The post-press equipment basically consists of two parts, one is post-press packaging and decoration equipment, and the other part is binding equipment such as books and periodicals. In the past 30 years, the development of post-press binding equipment has been extremely rapid. Due to the backward foundation of binding equipment manufacturing, the development range and space are also large.
In order to meet the high-speed needs of the post-print binding industry, manufacturers have adopted new modern design methods and technologies to design and optimize the mechanical mechanisms of the wire locking machine, such as paging and page turning in the paging part, book post positioning in the line-locking part, tapping device, book clipping knife, etc. In particular, the optimization and improvement of the cam curve improves the stability and reliability of the movements of the institutions. The high speed of the wire locking machine reaches 200 to 220 posts per minute, which is no longer difficult. Eliminating operational errors is another trend in the development of locking machine technology. At present, the wire locking machine has the detection functions of gear, leakage, shrinkage and breakage. The advanced line locking machine has the function of image recognition five post detection or barcode recognition five post detection function, which ensures that all book posts downloaded on paper are correct. The locking machine is equipped with an optical control sequence verification system, which can confirm the order of the book. The optical sensor in the paper memory can read the 20mm 110mm printed content of the book. If the read information is different from the stored memory, the machine will display the wrong comment information and stop running to ensure the correct binding order of the post. The induction devices of the wire locking machine monitor the working state, which are all placed in the place where the bookstore will pass through in the locking machine. When the wire locking machine fails or operates, such as shrinking or missing books, the machine will send an alarm signal and shut down. After troubleshooting the failure and removing the defective products, the automatic wire locking machine can continue to work.
The wire locking machine can complete the side and locking wire continuously in one process. After locking the wire, the book core can be published by the automatic unloading system and sent to the back glue machine or manual unloading table immediately. The lock linkage production line has low investment and only one operator, with efficient short-term production. The paging machine is easy to separate from the locking machine, and the paging machine and the locking machine can handle two different tasks separately.
Automation is an important trend in the development of wire locking machine technology. With the increase of small batches and on-demand printing, it needs to be set up quickly. The boot preparation time has become a very important measure. Users can prepare before starting up without using tools. Various settings are automatically adjusted by computer system programming. For example, after controlling the length, width, number of folds and stickers of the input binding book list on the screen, the computer and PLC system can automatically adjust the sticker positioning device, cutting wire knife, clip knife, conveyor belt, chain, release desk height, etc. of the lock machine, and set the base to adapt to the size of the book sticker.
The technical specifications of this AUSCP SX200-43 fully automatic sewing machine are as follows.
Max operating speed | 200 signatures/min | Min signature sewed | 2 signatures |
Max signature sizeH x L | 430x320mm | Page Turner Qty | 4 top + 4 bottoms |
Min signature sizeH x L) | 120x75mm | Power consumption | 5kw |
Max number of stitch positions | 10 groups | Standard voltage | 380V/220V,50Hz, 3 phases |
Stitch length | 19 mm | Air consumption (external supply) | max 10m3/min at 8bar |
Thread hook diameter | ¢16 mm | Net weight | 4500Kg |
Single signature thickness | 0.5~1.5mm | Dimensions (length x width x height) | 2890×1650×1850mm |
| L H S Max size 320 430 1.5mm Min size 75 120 0.5mm | AUSCP SX200/43 | |
