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How to Improve the Service Life of Roller Sand Making Machine?

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Roller Sand Making Machine
Mining Crusher

The double-roller sand making machine of Anshun Crusher is the most widely used mechanical equipment among many crushing equipment. This sand making machine is usually used for the crushing of various ores, such as pebbles, river pebbles, melon stones, limestone, quartz sand, dolomite, marble, granite, iron ore, etc. It is suitable for medium and fine crushing operations with feed particle size less than 150mm and finished product particle size requirements of 100 mesh-8mm. It is widely used in various industrial sectors such as construction, chemical industry, metallurgy, mining, roads, etc. It has various excellent characteristics such as small size, small footprint, large crushing ratio, less pollution, low noise, higher efficiency and easy operation.

The core working parts of the roller sand making machine

The core component of the double roller sand making machine is a pair of precision-designed rollers, which are made of high-strength and wear-resistant materials and can cope with various high-intensity working scenarios. The surface of the rollers is carefully processed with specific tooth shapes or smooth surfaces to meet the crushing requirements of different materials. During the working process, the material is first fed evenly between the two rollers through the feed port. As the rollers rotate relative to each other, the material is gradually crushed under the powerful extrusion, shearing and grinding effects to achieve the expected particle size requirements. In particular, the double roller sand making machine has a flexible particle size adjustment function. By adjusting the gap between the two rollers, users can easily control the particle size of the crushed material and achieve accurate particle size output. This design not only improves the crushing efficiency, but also effectively reduces the phenomenon of over-crushing, ensuring the excellent quality of the finished product.

The service life of roller sand making machine

  • Regular maintenance

Set up and strictly implement maintenance plans, including regular inspection and maintenance of the lubrication system to ensure that the equipment is well lubricated and reduce wear. Regularly replace wearing parts such as bearings, blades, seals, etc. to prevent performance degradation or failure due to aging of parts. Clean the equipment regularly to remove dust and debris, keep the interior of the equipment clean, and reduce the possibility of failure.

  • Correct Operation

Operators should receive professional training to understand the working principle, operation method and safety regulations of the equipment to ensure that the equipment is operated in the correct way. Avoid improper operation, such as overload operation, frequent start and stop, etc., which will increase the wear and failure rate of the equipment.

  • Excellent material selection

During the equipment manufacturing process, high-quality wear-resistant materials are selected to make rollers and key components to improve the durability and stability of the equipment. High-quality materials can reduce equipment wear and failure and extend its service life.

  • Load Control

Strictly control the feed volume to avoid overloading the equipment and reduce the wear and damage of the equipment. According to the processing capacity and process requirements of the equipment, reasonably set and adjust the working parameters to ensure that the equipment operates in the best condition.

  • Monitoring and diagnostics

Install and use monitoring and diagnostic systems to monitor the operating status and performance parameters of equipment in real time. Through data analysis, potential problems can be discovered and resolved in a timely manner to prevent failures.

  • Environmental Management

Keep the equipment working environment clean and tidy to reduce the accumulation of dust and debris. Pay attention to the working environment temperature and humidity of the equipment to avoid damage to the equipment caused by excessively high or low temperatures.

Roller sand making machine models

Anshun Crusher's double roller sand making machine can be divided into large, medium and small sizes according to different models.

12PGT400×250, 2PGT400×400, 2PGT610×400, with an hourly output of about 2-20 tons, are small spring roller sand making machines suitable for investment in small and medium-sized sand plants.

22PGT750×500, 2PGT800×600, with an output of 10-50 tons per hour, are medium-sized spring roller sand making machines. This model is suitable for new sand plants and has a low investment cost.

32PGY750×500, 2PGY800×600, 2PGY800×800, 2PGY1000×800, with an output of 20-80 tons per hour, are medium-sized hydraulic double-roller sand making machines. Hydraulic models are more intelligent, have higher output and save costs.

42PGY1000×1000, 2PGY1200×1200, 2PGY1500×1000, 2PGY1800×1000, 2PGY2000×1000, with an output of 80-400 tons per hour, belong to the large flagship series of CNC hydraulic roller sand making machines, suitable for use in medium and large sand plants, with one-button start and stop, convenient and fast.

The price of a double-roller sand making machine is affected by a combination of factors. The model and specifications of the equipment determine its ability to adapt to different production needs. Equipment with more powerful functions and higher specifications tends to be more expensive. Production capacity is another key factor. Equipment with large production capacity can meet higher production requirements, but correspondingly, its price will also increase.

The roller crushers produced by Anshun Crusher are of complete models, good equipment quality and stable performance, which are deeply loved and invested by customers. Moreover, Anshun Machinery is a direct sales enterprise, without middlemen to earn the price difference. The price of roller crushers provided to customers is the ex-factory price. The price of equipment is more economical and reasonable, which can save users a lot of investment costs. Interested users are welcome to consult our official email at any time, and are also welcome to visit our factory for inspection and purchase!

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