With the rapid development of the global farming industry, the entire farming industry is expanding. At the same time with the increasingly stringent environmental regulations, farms on the treatment of livestock and poultry manure and carcasses requirements are also increasingly high. The professional composting machines in the market relative to the application of traditional composting is also becoming more and more widespread. This paper will focus on the advantages of composting machines in the harmless treatment of waste materials to discuss.
1. What are The Principles of Traditional Composting and Composting Machines?
Traditional Composting
According to the different principles of aerobic and anaerobic fermentation, the principle of aerobic composting is carried out under aerobic conditions, using aerobic microorganisms. In the process of composting, the soluble substances in animal manure are directly absorbed by microorganisms through the cell membrane of microorganisms. While the insoluble colloidal substances, first adsorbed outside the microorganisms, relying on the extracellular enzymes secreted by microorganisms to decompose them into soluble substances, and then infiltrate into the cells.
Anaerobic composting is the use of anaerobic microorganisms in anoxic conditions of corruption fermentation decomposition, the final product of the ammonia, hydrogen sulfide and other substances have a foul odor, and anaerobic composting takes a very long time, the complete putrefaction often need several months of time. Traditional farmyard manure is anaerobic composting.
The Professional Composting Machine
This equipment utilizes the aerobic fermentation principle of aerobic microorganisms, so that the microorganisms utilize the organic matter and residual proteins in livestock and poultry manure and carcasses, and multiply rapidly under certain temperature, humidity and sufficient oxygen, thus realizing the harmless treatment of livestock and poultry waste. The special heat exchanger utilizes the heat of the waste gas to heat the fresh air into the machine, and the hot air is blown out from the small holes on the blades. The warm air accelerates aerobic fermentation and water evaporation of the organic waste, which is converted into high-quality organic fertilizer after an average of 7 days.
In contrast to the aerobic composting machine, the anaerobic composting machine is a fermentation process that takes place in the absence of oxygen. In anaerobic composting machines, microorganisms produce energy by metabolizing organic matter, but do not require oxygen. Anaerobic composting machine is mainly used to produce bio-gas, bio-fertilizer and so on.
2. The Advantages of The Professional Composting Machine Over Traditional Composting in Terms of Harmless Treatment
2.1 Reduce Odor Emission
In the traditional composting process, the odor and harmful gases will be directly emitted into the air, causing pollution to the environment. The high-quality composting machine can reduce the odor emission to a large extent.
Firstly, composting machines are generally closed tanks, effectively preventing the emission of harmful gases. Secondly, most composting machines have a special deodorization system, which will harmlessly treat the waste gas produced subsequently.
At the same time, the heat is recovered and re-entered into the tank for recycling, enhancing energy utilization. The recycling of heat energy in the tank avoids the waste of electricity caused by the continuous heating of the heating fan, and plays a role in energy saving and environmental protection. The liquid organic fertilizer produced by the deodorization system can be directly returned to the field for use.
2.2 Ensure the Cleanliness of Fertilizer
In the traditional composting process, the pathogens and pest eggs carried by the fertilizer may not be eliminated but will multiply in the warm environment. Fertilizers with pathogens and pest eggs produced by composting may cause the spread of pathogens and pests after use. When waste is fermented in a composting machine, harmful substances such as pathogens and parasite eggs are broken down in the waste, thus improving the cleanliness and quality of the fertilizer. In addition, the professional composting machine can also carry out deeper fermentation of waste materials, thus improving the fertilizer efficiency of organic fertilizers.
2.3 Improve the Speed of Harmless Treatment
In the traditional composting process, the fermentation relies mainly on the chemical reaction of the organic matter in the waste material itself, and it is easy to receive the influence of the external environment, such as bad weather and other factors. In the composting machine, the microorganisms in the waste can ferment quickly under the appropriate temperature, oxygen concentration and humidity, which greatly improves the speed of harmless treatment.
2.4 Wider Range of Harmless Treatment
The scope of traditional composting is relatively limited, generally applicable to a small amount of agricultural waste fermentation. But the professional composting machine is applicable to a wider range, in agriculture, pharmaceutical industry, food industry, chemical industry and many other industries have a great role. This means that the composting machine in the harmless treatment of waste materials is also a broader prospect.
3. Frequently Asked Questions about Composting Machines
Q1: What is the Working Principle of the Composting Machine?
Composting machine is a device used for microbial fermentation, its main role is to provide the microbial growth, reproduction and fermentation of the required environment. The professional composting machine improves the fermentation efficiency by optimizing the fermentation conditions for microorganisms, such as temperature, humidity, and oxygen supply. According to the aerobic and anaerobic nature of the microorganisms being cultivated, composting machines can be categorized into aerobic and anaerobic types. composting machines generally have excellent liquid mixing capacity, heat transfer rate, and reliable detection and control systems.
Q2What Industries are Composting Machines Used in?
- Agriculture
Composting machines are widely used in agriculture, especially in the production of organic fertilizers, resource recycling and improve agricultural efficiency plays an important role. For example, the composting machine can be used to deal with agricultural waste such as crop residues, animal manure, etc., through fermentation to convert these substances into organic fertilizer. During the fermentation process, microorganisms decompose the organic material, producing a large number of beneficial microorganisms and organic matter, thus increasing soil fertility and improving soil structure. In addition, the composting machine can also convert agricultural wastes such as residual fruits and residues into biological feed with high nutritional value. Fermented bio-feed is not only of high nutritional value and easy for animals to absorb, but also can reduce the use of antibiotics and drug additives in feed and improve the safety of animal products.
- Chemical Industry
In the field of chemical industry, the high composting machine also has a wide range of applications. Through the professional customized composting machine, amino acids, spices, enzymes and vitamins can be produced. These products have a wide range of applications in the chemical, food, feed and other industries.
- Pharmaceutical Industry
In the modern pharmaceutical industry, the application of fermentation tanks also has a significant position. Through the composting machine, a variety of health care drugs can be produced.
Q3: Does Composting Machine Actually Work?
The answer is “yes”. The updating of technology is the inevitable result of the advancement of science and technology. No matter in various industries, the participation of customized composting machine can improve the efficiency and save the labor cost to a certain extent. At the same time, the application of composting machines has promoted the transformation and upgrading of traditional industries. Through the composting machine to produce new products, not only to enrich the market supply, but also to meet the growing demand for a better life. But the specific whether to adopt the composting machine also need to be decided according to the specific circumstances. In agriculture, for example, if it is an individual farmer, the scale is relatively small, the composting machine is not necessary. If the scale of the larger farms, the composting machine will greatly improve the operational efficiency.
4. Conclusion
All in all, the application of professional composting machine can help us to better carry out the harmless treatment of waste and the recycling of resources compared with the traditional composting. The ultimate goal of scientific and technological progress is to serve us. What we need to do is to accept the progress of science and technology and the rapid development of society, and make better use of the new technology to work and live.
